SYSTEMS / INTEGRATED ENGINEERING

The complete system.
Designed to work together.

Reliova brings vision, mechanics, automation and software into one engineering scope, with clear interfaces from the part to the plant.

Capability across
the inspection system.

Each discipline contributes to a consistent production workflow.

01 / MACHINE VISION

Vision & measurement

Optical inspection, dimensional checks and feature-level decisions matched to the part and its production environment.

02 / MECHANICAL ENGINEERING

Fixtures & station design

Part location, handling, access and changeover engineered as part of the inspection system.

03 / AUTOMATION

Controls & line integration

PLC and HMI integration, station sequencing, production interlocks and coordinated exception handling.

04 / INDUSTRIAL AI

AI inspection

Application-specific defect recognition, evaluated against quality references and deployed with controlled versions.

05 / ROBOTIC INSPECTION

Flexible inspection access

Robot and motion-based sensor positioning for complex geometry, product variants and multiple inspection views.

06 / INDUSTRIAL SOFTWARE

Quality data & traceability

Product-linked results, inspection history and plant-system connectivity for production and quality teams.

Connect the part,
the check and the next step.

An integrated station coordinates inspection with the product and production sequence.

01 / PRODUCT

Identify & present

Part identity, product recipe and controlled positioning.

02 / INSPECTION

Inspect & evaluate

Visual, dimensional and functional results for the required features.

03 / PRODUCTION

Release & record

Station decisions, exception routing and a linked quality record.

Engineering for
everyday operation.

Performance includes how the system is used, changed and maintained.

Product changeover

Recipe management, variant identification and application-specific tooling for the intended product family.

Operator & maintenance access

Clear HMI workflows, service access, diagnostics and defined recovery procedures.

Plant connectivity

Interface coordination with customer PLC, MES and quality systems, including data exchange and failure recovery.

Controlled updates

Configuration records, software backups and review of changes that affect the inspection process.

Inspection formats
for the production task.

Configure equipment around access, handling, changeover and the checks required by the program.

Dedicated inspection station

Part presentation, sensing and test equipment arranged for a defined component or assembly family.

Robotic inspection cell

Controlled sensor positioning and coordinated part handling for features that require multiple views or flexible access.

In-line verification

Inspection coordinated with the existing production sequence, station controls and customer release workflow.

Technical depth.
Production context.

The application defines what the system must observe, how a decision is evaluated and how the result is used.

01 / OPTICAL ACQUISITION

Observation before
interpretation.

Feature visibility, contrast, reflections and depth of field affect the information available to an algorithm. 2D imaging and local 3D sensing are considered against the feature requirement. Sensing, lighting and the fixture are evaluated as one acquisition process.

02 / LOCAL MEASUREMENT

A datum and a decision
for each feature.

Gap, flush and installed-position checks need an agreed reference, units and tolerance. Reloading and part support are included when evaluating the measurement process.

03 / SAMPLE EFFICIENCY

Develop with scarce
defect examples.

Separate normal product variation from the target defect. Organize representative samples and evaluate data preparation methods while retaining independent reference parts for acceptance.

04 / DEFECT RECOGNITION

Small defects in
complex appearances.

Choose the detection or comparison method around feature scale, material texture and expected variation. Review false acceptance and false rejection by defect category.

05 / EDGE DEPLOYMENT

Performance across
the complete cycle.

Evaluate compute load, image transfer, inference and station communication together. Software optimization is checked against inspection quality and the operating configuration.

06 / SYSTEM BEHAVIOR

A decision the line
can act on.

Product identity, completed-check status and equipment health contribute to release logic. Recovery and reinspection are defined alongside the normal production sequence.

Engineering outputs
that connect the disciplines.

The project scope identifies the documents and records needed for design review, integration and acceptance.

Engineering areaReviewable output
Vision & measurementFeature coverage matrix, sensing concept and calibration or verification plan.
Mechanical & automationStation layout, datum and fixture concept, sequence and interface definition.
AI & inspection logicDefect definitions, reference-sample plan and application evaluation report.
Quality & softwareAcceptance test plan, configuration record, result fields and reinspection workflow.
INDUSTRIAL AI / ENGINEERING METHOD

Anomaly detection.
Within a complete decision.

A deviation becomes useful when it is evaluated against the product requirement and connected to an action.

NORMAL VARIATION

Learn the acceptable
production envelope.

Plan representative material, appearance, configuration and presentation conditions. Use anomaly methods where they fit the task and available samples.

COMPLEMENTARY METHODS

Combine the methods
the feature needs.

Use presence and identity checks, defect recognition, local measurement and functional-test integration according to the inspection requirement.

INDEPENDENT EVALUATION

Evaluate the error
that matters.

Keep acceptance references separate from development data. Review missed defects and unnecessary rejects by category, including boundary cases.

CONTROLLED DEPLOYMENT

Keep production
changes reviewable.

Associate results with the model and recipe used. Review changed materials, optics or configurations before approving an updated inspection process.

LOCAL INTELLIGENCE

Compute where
the process needs it.

The inspection workload determines the local compute architecture, from smart cameras to industrial PCs and accelerator-based systems.

PRODUCTION RESPONSE

Budget the complete cycle.

Image acquisition, transfer, movement, inference and controller communication are considered together.

OPERATING CONTINUITY

Plan failure behavior.

Define the station response to missing images, incomplete checks, lost identity or interrupted plant connections.

APPLICATION SOFTWARE

Separate learning and release.

Evaluate updated models and configurations before deployment; production release follows the approved decision process.

QUALITY CONNECTION

Make local results useful.

Exchange agreed results with the plant while aligning image retention, access and any further data use with the project scope.

RESEARCH / APPLICATION DEVELOPMENT

Better observations.
Better-informed decisions.

We evaluate emerging methods against specific inspection tasks and production constraints.

VLM / CONTEXT

Assisted interpretation

Explore visual and language models for contextual review, knowledge retrieval and explanation, with independent evaluation for the intended task.

PHYSICAL AI / OBSERVATION

A useful next action

Research the connection between uncertain findings, additional viewpoints and controlled robotic observation.

WORLD MODELS / SIMULATION

A development environment

Follow advances in scene simulation and synthetic data to explore conditions that are difficult or costly to capture.

QUALITY / DEPLOYMENT

A controlled production decision

Evaluate methods before release, preserve approved configurations and define when findings require review or a separate test.

YOUR NEXT PRODUCTION PROGRAM

Build quality
into the line.

Discuss your project